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Today it is not simply about brown boxes or tear tape.

Now we have to offer our customers boxes with value-adding features
in order to solve their needs. Here we can give you the tools that
enable you to offer your customers something unique.
During the last 22 years the Wellpack Taper System has been very
well received in the European market. While we have increased the
general efficiency and performance of the system, we are especially
pleased with the recently introduced innovations. Now it is possible
to apply various kinds of feature tapes.
The main benefits of these multiple applications are, for instance,
easy opening, effective sealing and sound reinforcement. There is
also our range of applying equipment, from the very simple Unroll
Stand to the Wellpack Taper.
The Wellpack Taper is the most well trusted in-line tape application
solution in the corrugated industry. By investing in a convenient
turn-key installation you will experience an immediate increase in
production efficiency. With the
Wellpack taper there is an efficient and intelligent way
of applying
tapes in the corrugators dry end.

The Wellpack Taper, a world leader in tape application on
corrugated board, was originally constructed by engineers from the
corrugated industry to take away all the hassles associated with
tape production and to bring economy into this value added process
for corrugated boxes.
”The challenge was to add a technical solution to the corrugator
machine without slowing down the speed of the process.”
It worked so well that Wellpack received a world patent and today
has sold more than 100 machines. Working together with the leading
tape supplier, Wellpack has improved the taper over the years. The
new generation Wellpack Taper handles many different kinds of tape
between 4-25 mm in width, including tear tape, double sided tape,
and reinforcement tape.
The machine is installed between the rotary shear and the slitter/scorer
and is used to apply pressure sensitive tapes. Application of
pressure sensitive tapes at this location gives production the
advantage of exact tape positioning throughout the order in relation
to the slitter scorer position. Machine installation is done during
a weekend and, after a calibration day, tape production can start.
The applicators are easily positioned manually using digital
counters. At the beginning of an order tape application starts and
the correct position relative to the web is controlled and adjusted
by the web guiding system from E+L.
Since the Wellpack Taper works with a tandem applicator system,
starts and splices are accomplished at full production speed. At the
end of the order the tape is cut and kept by the tape catcher. This
allows the operator to prepare for the next order within minutes.
Another advantage with the tandem system is that while all rolls are
running on one side the other side can be prepared for the next
order. Thus, back-to-back orders are possible without slowing down
or stopping
the corrugator for tape orders.
The Wellpack Taper is often equipped with the Wellpack Clean Opening
system. This is a knife system located underneath the applicators
that creates a shallow cut in the outer liner. The precision of the
cut depth is critical, but handled easily with a micrometer knife
adjustment. Tests show that with the Wellpack Clean Opening system BCT value is affected only by 4 to 7 percent. As a result, this
feature has become popular for the production of shelf-ready boxes.
After installation of a Wellpack Taper production personnel start to
think of tape orders in a positive way because the machine doesn't
limit the performance of the corrugator.
It starts at speeds up to more than 300 m/min and automatically
follows the web movements. It also stops with out any tape jams or
paper loss. Short orders, long orders, or back-to-back - it doesn’t
matter, the Wellpack Taper can handle it.
With the Wellpack Clean Opening system shelf-ready boxes are
produced with a minimum of cost since only one 6mm tape is needed.
Using this method the plant can reduce the grammage of the board and
save money.
The Wellpack Taper can be modified to fit in any corrugator, and
with modular built systems a plant can start with a simple system
and upgrade as the business grows.
By doing all tape jobs at the dry end of the corrugator the plant
increases efficiency with less waste, while maintaining full
production speed and complete control of the tape tension and tape
position.
To be competitive in a tough market box producers have to be able to
provide their customers with value added boxes such as:
► Tear tape opening to avoid
knife damage to the contents
► Clean cut opening for
shelf-ready boxes
► Reinforcement tape for
hand holes and strengthening of the box.
► Practical sealing with double
sided finger lift tape
All this gives more freedom for design personnel to create new ideas
and to improve and develop the next generation of corrugated boxes.
New ideas and new designs can open new doors for sales.
The Wellpack Taper is achieving a wider international
success and has recently been installed in countries outside Europe.
Several different companies, which already are working with selling
machinery to the corrugated industry, handle sales all over the
world. Wellpack and the tape suppliers working together make a very
strong team when it comes to sharing the knowledge and trends of how
to apply tape and make money out of it by production efficiency and
value added products.
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